- Unitized Curtain Wall (EWT-2 & EWT-3 | >103,000 sq. ft.):
- The primary system is a unitized curtain wall featuring high-performance Insulated Glass Units (IGUs).
- Glass Build-up: IGUs consist of an exterior lite of 3/8”+3/8” (10+10mm) low-iron laminated annealed glass and an interior lite of 1/4”+1/4” (6+6mm) low-iron laminated heat-strengthened glass.
- Coatings: A high-performance Low-E coating (Ipasol neutral 70/37) on surface #4 maximizes thermal efficiency and occupant comfort.
- Finishes: All exterior aluminum profiles received a custom grey (RAL 9006) AAMA 2605 finish for maximum durability, while interior profiles utilized an AAMA 2603 finish.
- Integrated GFRC Panels:
- A defining feature of the curtain wall is the seamless integration of custom GFRC panels within the unitized frames.
- The panels feature a custom pastel blue, high-gloss polished finish and were produced in multiple geometries (ribbed, curved with false joints, and flat) to create a dynamic, textured façade.
- Each panel is secured via a concealed and fully engineered system of undercut anchors and custom aluminum brackets black anodized to minimize the visual impact through the open joints between the panels.
Engineering & Design Highlights
Close collaboration with the architectural teams was critical to resolving the project's complexities. Key engineering achievements include:
- Custom ADA-Compliant Hardware: Operable vents were engineered with a custom hardware system to meet stringent ADA accessibility requirements, including a maximum 5-pound opening force.
- Advanced Structural Solutions: Hot-dipped galvanized steel outriggers were designed to support projecting GFRC corner panels, and the entire soffit system was engineered for seismic events.
- Weatherproofing Performance: Custom-sloped GFRC coping panels were designed with a precise 7-degree slope to prevent ice and snow accumulation, ensuring long-term building envelope integrity.
The successful delivery of this complex façade underscores our firm's expertise in executing world-class architectural projects. The result is a durable, high-performance, and visually striking building envelope that fulfills the architects' design intent and serves the Columbia University community.
Performance Mock-Up & Validation Testing
To ensure compliance with the project's stringent performance criteria, a full-scale mock-up was constructed and subjected to a comprehensive testing regime at the Intertek-ATI laboratory. The mock-up replicated a representative portion of the building's façade, allowing for the validation of its performance under simulated environmental and structural loads.